Cost-Effective and Durable Alternatives to Traditional Buildings

Pre Engineered Buildings
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EPACK Prefab manufactures pre-engineered buildings (PEBs) and provides turnkey solutions for multi-story buildings. Our PEBs offer a practical alternative to conventional construction, meeting various structural and design requirements while ensuring cost-efficiency and durability.

These structures are built with light gauge steel framing (LGSF) and insulating composite panels, offering versatility for a wide range of applications:

At EPACK Prefab, we provide tailored solutions to address diverse commercial requirements. Our focus is on delivering quality construction and efficient installation processes. Pre-engineered buildings serve various applications and, when combined with insulating panels, offer enhanced energy efficiency and improved comfort even in challenging conditions.

What Makes Pre Engineered Buildings Affordable?

Gold Plus

Pre engineered buildings are up to 30-40 percent lighter than those assembled onsite. In conventional building styles, the structural components are fixed sizes. There is little or no way to optimize these components, which is possible with offsite construction. In pre engineered buildings, each structural component is optimized during the design phase, saving many construction costs.

The other central cost-saving area lies in the foundation of the building. In the conventional building style, the buildings turn out to be heavier since they are not pre engineered with a structural design. Heavier buildings require a more extensive, heavier foundation to sit on, which adds up to the cost. In PEBs, significant cost savings can be made in building foundations since the entire design is done before manufacturing.

Pre Engineered Products

Multi Storey Building
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Prefabricated Multi-Storey Building Manufacturer

EPACK Prefab’s multi-storey buildings are innovative, sustainable, and highly efficient solutions for commercial and residential needs. With robust prefab construction, they ensure faster timelines, cost savings, and superior quality.

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Warehouse

EPACK Prefab offers durable, cost-effective, and customizable prefab warehouse and godown solutions. Designed for rapid installation, these structures ensure optimal storage efficiency and enhanced operational convenience.

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Industrial Shed

EPACK Prefab specializes in robust and customizable industrial sheds designed for diverse applications. With rapid installation and durable materials, our solutions ensure efficiency and long-lasting performance for your industrial operations.

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Factory Building

EPACK Prefab provides high-quality factory buildings tailored to industry needs. Our solutions feature efficient designs, quick installation, and durability, ensuring optimal performance for manufacturing and production environments.

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Industrial Enclosure

Industrial Enclosures

EPACK Prefab offers industrial enclosures designed to protect equipment and personnel from external factors while ensuring optimal performance. These enclosures are built using high-quality materials for durability and offer soundproofing, temperature control, and safety, making them ideal for industrial and commercial applications.

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Cold Room

Cold Storage Manufacturer

EPACK Prefab is a leading manufacturer of high-quality cold storage solutions, offering customizable designs for industries requiring temperature-controlled environments. Their cold storage units are engineered to maintain ideal conditions for perishable goods, ensuring product quality and efficiency. These prefabricated cold storage systems are cost-effective, energy-efficient, and built to last.

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Benefits of Pre-Engineered Buildings

Pre-engineered buildings offer a range of benefits, making them a preferred choice for construction projects across various sectors:

Quick Installation & Lightweight Construction

Pre-engineered buildings (PEBs) allow for fast installation and easy erection due to their lightweight construction, reducing both time and labor costs.

Low Maintenance

With superior materials and a meticulous manufacturing process, PEB structures are low-maintenance and built to last, offering durability with minimal upkeep.

Resistance to Corrosive Elements

PEBs are resistant to corrosive elements and can withstand severe weather conditions, including high winds, ensuring longevity and structural integrity.

Energy Efficiency & Weatherproofing

Insulated walls and facades make these buildings energy-efficient and weather-resistant, providing comfortable living or working environments in adverse weather conditions.

Aesthetic Flexibility

PEBs offer a variety of finishing options that enhance their aesthetic appeal, making them suitable for diverse applications and architectural preferences.

Customizable Design & Layouts

The flexibility of design and construction enables a wide range of layout possibilities, catering to specific client requirements, whether for industrial or commercial use.

Safety Features

Pre-engineered buildings can easily accommodate safety and comfort features such as smoke detectors, firefighting equipment, and air conditioning units.

Ideal for Off-Site & Site Construction

These buildings are widely used for construction sites and off-site projects, providing a quick, durable solution for setting up accommodation or infrastructure.

Expertise & Innovation

With over 24 years of experience, EPACK Prefab has worked with leading companies across India, offering high-quality prefabricated structures. Our innovative technology ensures energy-efficient, comfortable buildings with custom designs that meet specific needs.

Why Choose EPACK Prefab?

EPACK Prefab is renowned for its commitment to delivering high-quality pre-engineered buildings. Our expert team tailors designs to meet customer requirements, ensuring timely project delivery and high performance. With our extensive experience, we have completed projects for leading companies and offer a robust transport and delivery network across major cities, industrial hubs, and remote locations.

Frequently Asked Questions

A PEB is a building structure made from pre-designed components that are fabricated off-site and assembled on-site. It is a cost-effective and efficient alternative to traditional construction methods.

Prefabricated buildings refer to structures built off-site and assembled on-site. Pre-engineered buildings are a type of prefabrication that uses custom designs and engineering for optimal strength, cost, and performance.

PEB construction involves designing, fabricating, transporting, and assembling pre-designed steel components at the site. It minimizes construction time and costs compared to conventional methods.

PEB technology uses advanced design software and high-strength steel to create customized solutions for various applications. The components are manufactured in controlled environments for precision and quality.

PEBs can be used for warehouses, factories, industrial sheds, airport hangars, sports complexes, multi-story buildings, and more.

Applications include industrial facilities, commercial buildings, cold storage, residential complexes, sports arenas, and more.

Yes, PEBs can be customized for residential projects, offering cost-effective and energy-efficient solutions for housing needs.

PEBs offer faster construction, cost savings, energy efficiency, durability, and flexibility in design. They also reduce material waste, making them environmentally friendly.

Yes, PEBs are energy-efficient due to features like insulation, optimized design, and the use of reflective roofing materials that reduce heating and cooling costs.

PEBs are designed for flexibility and can be easily modified or expanded to meet future requirements.

Yes, PEBs are engineered to withstand harsh weather conditions, including high winds, heavy snow, and earthquakes.

PEBs are constructed using high-tensile steel, lightweight frames, cold-rolled sections, and insulated panels for walls and roofs.

In Pre-Engineered Building (PEB) structures, various types of sheets are used, each serving specific purposes in the construction process. Here are the common types:

  1. Roof Sheets:
    • Metal Roofing Sheets: Often made from galvanized steel, aluminum, or zinc-coated steel. These sheets are used for the roof covering and are known for their durability, weather resistance, and ease of installation.
    • Corrugated Sheets: These have a wavy pattern and are commonly used for roofing due to their strength and ability to shed water efficiently.
  2. Wall Cladding Sheets:
    • Metal Wall Panels: Similar to roof sheets, these are made from metals like steel or aluminum and are used for wall cladding. They can be single-skin or insulated.
    • Insulated Wall Panels: These have an insulating layer sandwiched between two metal sheets, providing thermal insulation and energy efficiency.
  3. Insulated Sheets:
    • Polyurethane Foam (PUF) Panels: Used for both roofing and wall cladding, these panels offer excellent thermal insulation and are often used in cold storage or temperature-controlled environments.
    • Polyisocyanurate (PIR) Panels: Similar to PUF panels but with higher fire resistance and thermal efficiency.
  4. Base Sheets:
    • Galvanized Steel Sheets: Often used as the base layer in roofing systems to provide a protective coating against corrosion.
  5. Facade Panels:
    • Aluminum Composite Panels (ACP): Used for aesthetic purposes and external cladding. These panels consist of two thin layers of aluminum enclosing a non-aluminum core.

Each type of sheet is chosen based on the specific requirements of the building, including factors like insulation, load-bearing capacity, and aesthetic preferences.

PEBs comply with local and international standards, ensuring safety, quality, and structural integrity.

Yes, mezzanine floors, cranes, canopies, and other structural accessories can be incorporated into PEB designs.

PEBs are more economical due to optimized material usage, reduced labor costs, and shorter construction timelines.

PEBs can reduce construction time by up to 50% compared to conventional methods.

Factors include size, design complexity, material choice, location, and additional features like insulation or accessories.

EPACK Prefab combines over 24 years of experience, advanced technology, and innovative designs to deliver high-quality, customized PEB solutions.

EPACK Prefab caters to industries like infrastructure, logistics, sports, agriculture, and residential construction.

Yes, EPACK Prefab offers end-to-end services, including design, manufacturing, transportation, and on-site installation.

Yes, PEBs use recyclable materials, generate less waste, and have a lower carbon footprint, making them sustainable construction options.

Regular cleaning and periodic inspections for structural integrity are sufficient to ensure long-term durability.

With proper maintenance, PEBs can last over 50 to 100 years, thanks to corrosion-resistant materials and robust engineering.

PEB structures are lightweight, faster to build, and more cost-effective than reinforced cement concrete (RCC) structures. They also allow greater design flexibility and are easier to modify or expand.

The methodology involves:

  • Designing using advanced software
  • Manufacturing components in a factory
  • Transporting parts to the site
  • On-site assembly and installation

Pre-Engineered Buildings (PEBs) can be categorized into several types based on their design, usage, and structural requirements. Here are some common types of PEB buildings:

  1. Industrial Buildings:
    • Warehouses: Large storage spaces designed to handle goods and materials.
    • Factories: Facilities for manufacturing or processing goods, often requiring large open spaces and high ceilings.
  2. Commercial Buildings:
    • Retail Stores: Buildings for selling goods to the public, such as showrooms or shopping centers.
    • Office Buildings: Structures designed for administrative and business operations.
  3. Agricultural Buildings:
    • Sheds: Simple structures used for storage of equipment, feed, or other agricultural products.
    • Barns: Buildings for housing livestock or storing farm products.
  4. Institutional Buildings:
    • Schools: Educational facilities that may include classrooms, administrative offices, and auditoriums.
    • Hospitals: Medical facilities that require specific design considerations for patient care and operational efficiency.
  5. Sports and Recreational Buildings:
    • Gyms: Fitness centers and recreational facilities.
    • Sports Halls: Venues for indoor sports activities.
  6. Transportation Buildings:
    • Airplane Hangars: Large buildings for storing and maintaining aircraft.
    • Bus Depots: Facilities for parking and maintaining buses.
  7. Residential Buildings:
    • Prefabricated Homes: Houses that are assembled from pre-manufactured components.
  8. Cold Storage Buildings:
    • Refrigerated Warehouses: Structures designed to store perishable goods at controlled temperatures.

Each type of PEB building is tailored to meet specific functional requirements, using modular components that are pre-fabricated and assembled on-site.

The construction timeline varies but is generally 30-50% faster than traditional construction methods due to prefabrication.

Yes, PEBs can be tailored to meet specific requirements, including dimensions, layouts, accessories, and finishes.

Yes, PEBs are designed to withstand seismic activities, making them ideal for earthquake-prone zones.

Yes, PEBs are environmentally friendly as they reduce construction waste, use recyclable materials, and improve energy efficiency.

PEBs are designed to withstand high winds, heavy snowfall, and other harsh weather conditions, ensuring safety and durability.